Manufacturing Capabilities

Alongside innovation and product design, manufacturing is one of the pillars on which Intellisense stands tall. As a trusted partner in the Small Business Innovation Research (SBIR), we have won numerous Phase III contracts to commercialize and mass produce hundreds of innovative technologies that range from flood sensors and avionics displays.

 

Our production facilities are best characterized by three traits:

Quality

In just three years, Intellisense has achieved several quality milestones in manufacturing.

Our QMS is certified to ISO9001:2015/AS9100D and ISO9001:2015/AS9110C standards and achieved the CMMI-DEV:ML3 benchmark. Intellisense is one of only two small businesses in the United States to achieve AS9110C and CMMI Level standards. Additionally, our IPC-certified technicians utilize the latest in Manufacturing Execution Systems to produce the highest quality products on time and on cost. The production staff at Intellisense has secret-level security clearance, complies with all applicable ITAR provisions, and meets all applicable environmental laws and regulations.

Agility

With nearly 20,000 square feet of manufacturing space between two buildings.

We have full volume production lines that can adjust to meet the needs of any contract. Our infrastructure supports transitions based on well-established processes that have been proven with our staff’s 30 years of combined experience.

Versatility

From advanced all-in-one weather stations to wearable power and data distributors to display systems, we can complete end-to-end production of a variety of products. Our manufacturing capabilities cover every aspect of the production process, including:

  • ELECTRONICS DESIGN AND FABRICATION

    Intellisense Systems continually demonstrates its proficiency in designing, developing, manufacturing, marketing, and distributing solutions that acquire, process, and disseminate information to the end-user. Our innovative technologies include integrated sensor systems, integrated wearable technologies, visualization and display systems, and augmented intelligence software solutions.

  • UNIT QUALIFICATION TESTING

    Following the design and fabrication process, our new products undergo a rigorous qualification test that adheres to strict military standards. We have many in-house testing capabilities to ensure our products perform reliably in the harshest of environments.

  • SYSTEMS INTEGRATION

    Our systems integration approach enables us to capitalize on the latest technology available in the market and provide a future-proof product that lowers our customers’ lifecycle costs.

  • FULL QUALITY ASSURANCE

    Our Quality Assurance team maintains the CMMI Maturity Level 3 benchmark as well as ISO AS9100D and AS9110C aerospace quality system certifications, giving Intellisense a competitive advantage over other companies.